英文摘要 | As a key part of high-speed train, the wheel bears cyclic loading in the process of high-speed driving. Therefore, the fatigue property of wheel steel directly affects the safety and service life of the train. Furthermore, in order to meet the economic and efficient operation of high-speed railway, the maintenance interval of wheels should be extended while ensuring its safety. In order to achieve this goal, it is necessary to conduct fatigue test to obtain the high-cycle and very-high-cycle fatigue strength of wheel steel first, and then realize the optimization of wheel repair program based on these fatigue data.
In this thesis, the researches on the fatigue strength of rim and web plate, self-heating induced microstructure evolution during ultrasonic fatigue test, different fatigue crack initiation modes and competition relationship between them, and mechanism of fatigue crack initiation were conducted. It mainly focuses on two key academic issues: the effect of self-heating as a result of short-time loading intermittence on microstructure evolution; the mechanism of matrix induced fatigue crack initiation.
With regard to insufficient research on very-high-cycle fatigue performance of high-speed rail wheel steel, ultrasonic fatigue tests were carried out on the rim and web plate samples to determine the fatigue strength of them. The reasons for the different fatigue strength were explained from the microstructure level. Then, the initiation modes of fatigue cracks were classified through the fractographic analysis, and the respective crack initiation tendencies of rim and web plate were statistically analyzed. In addition, the size of the characteristic area of crack initiation was also analyzed statistically.
Microstructure of the sample failing under 50 ms loading intermittence was characterized by EBSD. The microstructural difference of different depths of longitudinal section was analyzed, from the perspective of grain size, grain orientation, grain boundary, geometrically necessary dislocation density and intensity of texture. Besides, microhardness along the section was also measured. Finally, the occurrence of discontinuous dynamic recrystallization was demonstrated.
To investigate the mechanism of matrix induced crack initiation, Schmid Factors of all slip systems of ferrite grains beneath the facet were calculated, which is helpful to decide slip system activation. Besides, the reason why ferrite within lamellar pearlite experiences more significant plastic deformation than the block one was analyzed. The relationship between facet formation and ferrite-cementite alignment was also determined.
In this thesis, the fatigue performance of rim and web plate was studied, including different fatigue strength under ambient and self-heating temperature. The competing relationship between inclusion and matrix induced crack initiation was discussed from the angle of the amplitude of stress intensity factor. The mechanism of matrix induced crack initiation was proposed, which will provide beneficial effects on optimizing of wheel steel and extending of maintenance interval. |
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