Other Abstract | The high heat flux and high resistance environment formed by aircraft during high-speed flight seriously affect its safe and stable flight.
The use of a parallel channel structure for convective cooling in high heat flux areas, such as electronic devices and combustion chambers inside aircrafts, is a well-established cooling technology. The fractal structure, as a result of natural evolution, can be applied to the design of cooling components, resulting in low consumption and efficient heat transfer characteristics. Compared to concave cavities and drag reduction rods, reverse jet technology provides a more controllable and stable cooling and drag reduction technology for high heat flow and high resistance areas where the outer shell of the aircraft directly interacts with the air. CO2, a common working fluid, is non-toxic and non-flammable. Supercritical CO2 has low viscosity, which can greatly reduce power consumption when used in circulation systems. Moreover, CO2 has a higher freezing point compared to other common working fluids, such as air and N2, which makes it advantageous for jet cooling and drag reduction as it possesses a large latent heat energy. Therefore, it is crucial to conduct research on the design of cooling components and cooling and drag reduction methods for aircraft thermal management systems, using CO2 as the working fluid.
Among the cooling components inside the aircraft, the design of double-fluid cooling structures, such as the precooler at the engine inlet and the circulating heat exchanger used for internal circulation, and the single fluid cooling structure, represented by the regenerative cooling structure on the combustion chamber wall and the electronic equipment heat sink, are critical for the stable operation of the aircraft. Additionally, research on jet cooling and drag reduction methods outside the aircraft is also essential.
In this study, an analytical model of a single fluid cooling structure using CO2 as the working fluid is developed. The Control Variates method is utilized to analyze the heat transfer characteristics of the single fluid heat transfer structure and optimize its structure. The results indicate that as the number of branches increases, the impact of local resistance dominates, and the power consumption of the fractal heat dissipation structure continues to rise. Furthermore, the heat exchange area and maximum temperature increase proportionally. As the pipe length increases, the influence of frictional resistance becomes dominant, leading to an increase in the power consumption of fractal heat dissipation structures. In contrast, the heat exchange area, heat exchange rate, and maximum temperature continue to rise, and the performance indicators show an increasing and then decreasing trend. As the pipe diameter increases, the flow velocity inside the pipe decreases steadily, resulting in a corresponding decrease in the power consumption of the fractal heat dissipation structure. The heat exchange area, heat exchange rate, and maximum temperature still increase, and the performance indicators exhibit an increasing and then decreasing trend. As the inlet flow rate increases, the flow velocity inside the pipe continuously rises, and the power consumption of the fractal heat dissipation structure also increases. Meanwhile, the maximum temperature decreases continuously, and the performance indicators show a decreasing and then increasing trend. This implies that the split heat dissipation structure cannot satisfy the demands of both low power consumption and high heat exchange. High heat transfer performance will cause significant pressure loss, and vice versa. A multi-objective optimization design is conducted on the geometric structure parameters of the fractal heat dissipation structure using a genetic algorithm. The optimization results indicate that the power consumption is reduced by 44.0%, the heat transfer is decreased by 23.0%, while the performance indicators are improved by 21.6%.
This article presents an analytical model of a double fluid biomimetic fractal cooling structure, which employs CO2 as the working fluid. The iterative wall temperature method is utilized to calculate the biomimetic fractal heat transfer structure model. The heat transfer characteristics of the double fluid heat transfer structure are analyzed, and its structure is optimized by controlling variables. The results indicate that the power consumption and heat transfer performance indicators of the counter flow fractal heat transfer structure are consistently superior to those of the parallel flow fractal heat transfer structure under the same design parameters. The greater heat transfer achieved by fractal heat transfer structures under countercurrent flow is due to a larger average temperature difference in heat transfer. When other structural parameters remain constant, the number of branches' increase leads to increased heat transfer of the fractal structure. The power consumption initially decreases and then increases, and there is an optimal value. The performance index initially increases and then decreases, and there is an optimal value. As the length of the pipe increases, the power consumption and heat exchange continue to increase, and there is an optimal value for performance indicators that initially increase and then decrease. As the pipe diameter increases, the power consumption and heat exchange continue to decrease, and there is an optimal value for performance indicators that initially increase and then decrease. This indicates that the split heat transfer structure cannot simultaneously meet the requirements of low power consumption and high heat transfer. Good heat transfer performance leads to significant pressure loss, and vice versa. To optimize the geometric parameters of fractal heat transfer structures based on a linear combination of heat transfer and power consumption, a multi-objective optimization design using genetic algorithm is performed. The optimization results show a 15.0% decrease in power consumption, a 2.4% increase in heat transfer, and a 16.0% improvement in performance indicators. Overall, the performance is significantly better than that of the optimized heat transfer structure.
This article presents a geometric model of the bluff body at the leading edge of an aircraft, and a numerical simulation of the cooling and drag reduction mechanism using CO2 as the working fluid jet protection. The results indicate that the reverse jet has a positive effect on the cooling and drag reduction of the blunt body. The jet is able to push the shock wave away from the leading edge, forming detached and reattached shock waves. This results in a total resistance reduction of 20.5% and a maximum Stanton number reduction of 93.7% at the leading edge of the blunt body. Under unchanged conditions, CO2 jet provides the best heat protection performance, followed by N2 jet, and Air jet has relatively poor heat protection performance. However, the drag reduction ability is exactly the opposite. CO2 has a larger latent heat of condensation, which allows it to carry away more heat than N2 and Air, resulting in a higher cooling ability under the same control parameters. When the total temperature of the jet is low, the proportion of CO2 condensation is larger, and the cooling effect on the leading edge of the blunt body is significant. As the total temperature of the jet increases, the ability of the jet to push away shock waves increases significantly, resulting in a significant increase in total resistance. Under the combined action of different jet modes, the pressure at the leading edge of the blunt body first decreases, then increases, and then decreases with the total pressure. As the total pressure increases, the Stanton number of the blunt wall surface continuously decreases, and the thermal protection effect continuously improves. As the jet angle increases, the drag reduction effect of jet protection weakens. When the jet angle is greater than 30 degrees, the thermal environment is worse than when there is no protection. When the jet angle is greater than 60 degrees, the jet loses its drag reduction effect. As the angle of attack of the incoming flow increases, the asymmetry of the thermal and drag environments in the upwind and enclosed areas of the blunt body of the aircraft increases, and the cooling and drag reduction effect of the jet on the upwind area is relatively small. When regulating the cooling of the aircraft shell, as the total pressure of the jet increases, the drag reduction and heat prevention effects continue to improve. The drag reduction efficiency and cooling efficiency along the incoming flow direction show a trend of first rapidly decreasing, then increasing, and then stabilizing. |
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