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Microstructure features induced by fatigue crack initiation up to very-high-cycle regime for an additively manufactured aluminium alloy
Pan XN(潘向南); Du, Leiming; Qian GA(钱桂安); Hong YS(洪友士)
Corresponding AuthorHong, Youshi([email protected])
Source PublicationJOURNAL OF MATERIALS SCIENCE & TECHNOLOGY
2024-02-20
Volume173Pages:247-260
ISSN1005-0302
AbstractFatigue failure can still occur beyond 10(7) cycles, i.e. very-high-cycle fatigue (VHCF), in many metallic materials, such as aluminium alloys and high-strength steels. For VHCF of high-strength steels, a fine granular area (FGA) surrounding an inclusion is commonly identified as the characteristic region of crack initiation on the fracture surface. However, no such FGA feature and related crack initiation behaviour were observed in VHCF of conventionally cast or wrought aluminium alloys. Here, we first reported the distinct mechanisms of crack initiation and early growth, namely the microstructure feature and the role of FGA in VHCF performance for an additively manufactured (AM) AlSi10Mg alloy. The AM pores play a key role in fatigue crack initiation similar to that of the inclusions in high-strength steels, resulting in almost identical FGA behaviour for different materials under a range of mean stress with a stress ratio at R < 0 or R > 0. The profile microstructure of FGA is identified as a nanograin layer with Si rearrangement and grain boundary transition. This process consumes a large amount of cyclic plastic energy making FGA undertake a vast majority of VHCF life. These results will deepen the understanding of VHCF nature and shed light on crack initiation mechanism of other aluminium and AM alloys. (c) 2023 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.
KeywordAluminium alloy Additive manufacturing Nanograins Very-high-cycle fatigue (VHCF) Crack initiation Mean stress
DOI10.1016/j.jmst.2023.07.023
Indexed BySCI ; EI
Language英语
WOS IDWOS:001073998400001
WOS KeywordMETALLIC MATERIALS ; AL-12SI ALLOY ; EARLY GROWTH ; STRENGTH ; BEHAVIOR ; MECHANISM ; LIFE ; DAMAGE
WOS Research AreaMaterials Science ; Metallurgy & Metallurgical Engineering
WOS SubjectMaterials Science, Multidisciplinary ; Metallurgy & Metallurgical Engineering
Funding ProjectNational Natural Science Foundation of China[11932020]
Funding OrganizationNational Natural Science Foundation of China
Classification一类
Ranking1
ContributorHong, Youshi
Citation statistics
Cited Times:12[WOS]   [WOS Record]     [Related Records in WOS]
Document Type期刊论文
Identifierhttp://dspace.imech.ac.cn/handle/311007/93135
Collection非线性力学国家重点实验室
Recommended Citation
GB/T 7714
Pan XN,Du, Leiming,Qian GA,et al. Microstructure features induced by fatigue crack initiation up to very-high-cycle regime for an additively manufactured aluminium alloy[J]. JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY,2024,173:247-260.Rp_Au:Hong, Youshi
APA 潘向南,Du, Leiming,钱桂安,&洪友士.(2024).Microstructure features induced by fatigue crack initiation up to very-high-cycle regime for an additively manufactured aluminium alloy.JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY,173,247-260.
MLA 潘向南,et al."Microstructure features induced by fatigue crack initiation up to very-high-cycle regime for an additively manufactured aluminium alloy".JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY 173(2024):247-260.
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