| Towards Salomon's hypothesis via ultra-high-speed cutting Ti-6Al-4V alloy | |
Su MY(苏明耀)1,2; Wang DR(王德儒)1,2; Wang Q(王淇)1,2; Jiang MQ(蒋敏强)1,2; Dai LH(戴兰宏)1,2
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| Corresponding Author | Dai, Lan-Hong([email protected]) |
| Source Publication | INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
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| 2023-11-22 | |
| Pages | 12 |
| ISSN | 0268-3768 |
| Abstract | Cutting temperature is a crucial factor in high-speed machining processes. In 1931, Dr. Carl Salomon proposed the fascinating hypothesis that the cutting temperature increases with the cutting speed to a critical point and then decreases as the cutting speed continues to climb, which provides a successive impetus for developing high-speed machining technology. Despite extensive studies over the past several decades, Salomon's hypothesis has not been fully verified. In this study, a unique measuring technique was developed, which combines a light gas gun-based ultra-high-speed cutting setup with an infrared detector-based high-speed transient temperature measuring system. Using this technique, the cutting temperatures for the most typically difficult-to-cut and widely used Ti-6Al-4V alloy are measured over a broad spectrum of cutting speeds ranging from 7.5 to 212.6 m/s. The experimental results show that the measured temperature at the tool tip first increases with increasing cutting speed to a critical point of 125.2 m/s and then decreases as the speed continues to increase, providing solid evidence for the Salomon's hypothesis. We further reveal that the tool temperature decreases at ultra-high cutting speeds stems mainly from less heat generation in the primary shear zone and more heat convection by high-speed chip flow. |
| Keyword | Salomon's hypothesis Cutting temperature Ultra-high-speed cutting Infrared detector |
| DOI | 10.1007/s00170-023-12668-4 |
| Indexed By | SCI ; EI |
| Language | 英语 |
| WOS ID | WOS:001126294700015 |
| WOS Keyword | TEMPERATURE-MEASUREMENT ; TOOL TEMPERATURE ; CHIP ; MACHINABILITY ; EVOLUTION |
| WOS Research Area | Automation & Control Systems ; Engineering |
| WOS Subject | Automation & Control Systems ; Engineering, Manufacturing |
| Funding Project | NSFC Basic Science Center Program for Multiscale Problems in Nonlinear Mechanics[11988102] ; NSFC[11790292] ; Strategic Priority Research Program[XDB22040302] ; Strategic Priority Research Program[XDB22040303] ; Key Research Program of Frontier Sciences[QYZDJSSW-JSC011] |
| Funding Organization | NSFC Basic Science Center Program for Multiscale Problems in Nonlinear Mechanics ; NSFC ; Strategic Priority Research Program ; Key Research Program of Frontier Sciences |
| Classification | Q3 |
| Ranking | 1 |
| Contributor | Dai, Lan-Hong |
| Citation statistics | |
| Document Type | 期刊论文 |
| Identifier | http://dspace.imech.ac.cn/handle/311007/94010 |
| Collection | 非线性力学国家重点实验室 |
| Affiliation | 1.Chinese Acad Sci, Inst Mech, State Key Lab Nonlinear Mech, Beijing 100190, Peoples R China; 2.Univ Chinese Acad Sci, Sch Engn Sci, Beijing 101408, Peoples R China |
| Recommended Citation GB/T 7714 | Su MY,Wang DR,Wang Q,et al. Towards Salomon's hypothesis via ultra-high-speed cutting Ti-6Al-4V alloy[J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,2023:12.Rp_Au:Dai, Lan-Hong |
| APA | 苏明耀,王德儒,王淇,蒋敏强,&戴兰宏.(2023).Towards Salomon's hypothesis via ultra-high-speed cutting Ti-6Al-4V alloy.INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,12. |
| MLA | 苏明耀,et al."Towards Salomon's hypothesis via ultra-high-speed cutting Ti-6Al-4V alloy".INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2023):12. |
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| Jp2023A201.pdf（3157KB） | 期刊论文 | 出版稿 | 开放获取 | CC BY-NC-SA | View Download | |
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